For Safety, Prevention Preferred, But Tech Helps
Continued (part 2 of 2)
PrintFor Safety, Prevention Preferred, But Tech Helps
By Ed Avis
 A fragmented and fast-moving supply chain means more food recalls. Retailers are dealing with it, often with the help of technology. 

HANDLING RECALLS

Grocery industry organizations have recently taken steps to make sure the recall notification process is more standardized. For example, in March FMI, the National Grocers Association, the Grocery Manufacturers Association, and GS1 US introduced Rapid Recall Express, a downloadable form used to provide standardized information when reporting a recall. The form can then be sent to all the necessary recipients up and down the chain.


"The inspection rate of food is declining, not going up. So you would expect more outbreaks and recalls, and there are."

—RANDY FIELDS,
Park City Group


"Rapid Recall Express is a better approach to effectively and efficiently communicate product recall information," according to Mark Baum, FMI's chief collaboration officer. "The new system was created to have one 'version of the truth' utilizing leading practices and GS1 Standards for more efficient and effective product recall notifications."

Retailers are typically notified within 30 minutes by suppliers when a recall occurs, but the FMI maintains a list of recalls on its website as well, at www.fmi.org/food-safety/recalls

"We rely on our national suppliers to get recall notices to us," Golub says. "And the FMI is an excellent partner. Their website helps us determine the status of a recall."

Once Price Chopper learns of the recall, it alerts its loyalty club members as quickly as possible, but that's just the beginning.

"Ninety-nine percent of the time there are customers who bought the recalled product but had not signed up for AdvantEdge, so we feel obligated the get the word out there in other ways," Golub says.

Among the other ways grocery retailers can alert shoppers about recalled products are press releases sent to local media, recall notices posted on the stores' websites, and signs posted in stores. It is also common for retailers to block their POS systems from completing a transaction for a recalled product. Smartphone shopping apps also provide the potential for sharing recall information.

AVOIDING RECALLS

Preventing recalls in the first place is the ideal scenario, and recent technology innovations do exactly that, improving visibility and quality control throughout the supply chain so that fewer contaminated or otherwise recall-prone products ever reach retailers' shelves.

"Our position in the marketplace is, 'Let's do everything we can to protect ourselves from recalls'" Fields explains.

To achieve that goal, Fields' company developed ReposiTrak as a means to analyzes the mountains of documentation that exists in the food supply chain to ensure that a retailer's suppliers are compliant with food safety and supply chain requirements.

Sometimes retailers need a more tangible connection to the supply chain than documentation. Zebra Technologies provides handheld devices that provide a stream of information, such as temperature and location, about products in the supply chain.

"Grocery retailers are interested in perishables because that's their highest-margin department," explains Tom Moore, industry lead for the retail and hospitality industry at Zebra. "But perishables create additional food safety requirements, and for many of them that's still a very manual, clipboard process. They're doing refrigeration temperature checks, recording them on a clipboard, making sure they're in scope. When it comes to prepared foods, there are HACCP (hazard analysis critical control point) requirements. They typically go around with a probe that provides a temp readout, write that on a piece of paper, then put that in a binder, and someone comes along a month later and inspects it."

That manual process leaves lots of room for mistakes, so Zebra has developed a system that provides real-time information using automated sensors. For example, its "smart" refrigeration units can provide temperature data that is fed into a dashboard so the retailer can get a useful view of the situation.

"We also provide the ability to capture information about raw ingredients and finished goods in the supply chain using barcode scanning or RFID tags," Moore says. "We can capture information about a product, including what its status was from manufacturing to distribution to the retailer's distribution center to the store. So if there's a recall they have complete audit visibility of that product."

The tools and procedures involved in food recalls have evolved dramatically in recent years to keep pace with an issue that continues to grow in importance.

"(Food safety) is moving more and more into the forefront," Moore says. "Retailers are taking a really hard look at this and looking at it holistically. They recognize that they can control their own supply chain."